Roller brushes – Rotary brushes

Inquiry form Serial production Technology Photogallery

Rotary or also roller brushes are used for various purposes. Commonly for cleaning, washing and sweeping, but also for grinding or polishing.
Other applications may be for example to transport semi-finished products or for the cleaning equipment. Appropriate body and fiber materials (so-called filament material) are always chosen for a particular method of use.

Roller / Rotary brushes are manufactured in the required length or can be composed of individual segments. As part of the cooperation, we are also able to provide delivery on the shaft.

ROLLER BRUSHES – ROTARY BRUSHES REQUEST FORM

TECHNICAL DRAWING

Technický výkres válcového kartáče

PARAMETERS OF THE ROLLER BRUSHES – ROTARY BRUSHES

core material:
abrasive:   no         yes
filament material:
fibre diameter (mm): mm
L- roller length (mm): mm
L1 - filament length (mm): mm
VD - visible fibre length (mm): mm
D - brush diameter (mm): mm
d - diameter of central hole (mm): mm
D1 - core diameter (mm): mm
shaft:

BASIC INFORMATION

working area:   neutral         alkalic         acid
heat resistance: °C
Volume per order:
Annual volume:
intended use:
utilization in the field:
file 1 (max 2MB)
file 2 (max 2MB)

CUSTOMER

    private person         legal entity
company:
VAT:
contact person:
street and street nr.:
city:
city code:
country:
email:
phone:

DESCRIPTION OF ROLLER BRUSHES – ROTARY BRUSHES AND ITS PURPOSE OF USE

if you specify the purpose and use of a brush, our sales department staff will be able to recommend a better design of the body and a suitable filament material for the purpose.


TECHNOLOGY FOR PRODUCTION OF ROLLER/ROTARY BRUSHES

The base of the brush is formed by a body, most often made of plastic.
The bodies are manufactured on modern CNC machines which enables us to deliver high-quality products with exact dimensions.

Blind holes are drilled into the bodies. The filament material in the form of individual bundles is then fastened into these blind holes using staples (wires).

In case that the machine production described above is not possible, we are able to supply brushes produced by using the oldest brushmaking technology called retracting. This method is fully manual.

Roller brushes can also be renovated in some cases, but due to the high amount of manual work, refurbishment may not be an effective solution.
In case that renovation is not possible we are able to arrange for ecological disposal and in most cases, we are able to produce new brushes according to a particular model.

METHOD OF DRILLING/STRINGING OF ROLLER BRUSHES

The most common roller brushes are made with so-called full stringing.
The strand density can be influenced within our technological possibilities by spacing / the pitch among the drilled holes (their distances / their mutual spacing)

Other types are longitudinal or transverse rows/series, which are suitable, for example, for use on conveyors or for removal of dirt into the exhaust, etc.
If the material, dirt and the like are to be brushed only to one side, it is possible to produce a brush with right-handed or left-handed spiral stringing/yarn.
The last option is the so-called „vlačina“ (impulse) which is the two-way spiral stringing, removing/pushing the material simultaneously to both sides.

The density of drilling has an influence on the cost of the brush.

APPLICATION OF ROTARY / ROLLER BRUSHES:

  • Cleaning, washing, dusting of flat surfaces, products, food etc.
  • Product transportation;
  • Static electricity discharge;
  • Product separation – bulk / lose materials;
  • Deburring, grinding;
  • Paint, oil and emulsion application;
  • Polishing and waxing;
  • Sweeping.

PHOTOGALLERY

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