Disc brushes

DISC BRUSHES REQUEST FORM

TECHNICAL DRAWING

PARAMETERS OF THE DISC BRUSHES

core material:	Polyamide Polypropylene Polyethylene Polyvinyl chloride Beech wood Plywood
abrasive:	no         yes
filament material:	Polyamide 6.6 - (Silon/Nylon) Polyamide 6 - (Silon/Nylon) Polypropylene (Myprene) Polyamide 6.12 * (Silon/Nylon) Polyamide 6 - anti-static (Silon/Nylon) Polyamide 6 - electriacally conductive (Silon/Nylon) Polyamide HT Polyamide without silicone Self-extinguishing polyamide Polybutylene terephthalate - detectable by metal Pekalon Polyethylene (Mylex) - car washes Polyvinyl chloride (PVC) Polyester Abralon - SIC Abralon - DM Pig bristle Horsehair Goat hair Tampico fibre Cotton Coconut fibre Basina fibre Arenga Brush mixture - 50% horsehair 50% polyamide Mixture - 50% black horsehair 50% black polyamide Mixture - 50% white horsehair 50% black polyamide Steel wire Brass wire Bronze wire Flat wire
fibre diameter (mm):	mm
D - disc diameter (mm):	mm
D1 - diameter of central hole (mm):	mm
d - filament diameter (mm):	mm
d1 - diameter of inner non drilled space (mm):	mm
VD - visible fibre length (mm):	mm
T - thickness (mm):	mm

BASIC INFORMATION

working area:	neutral         alkalic         acid
heat resistance: °C
Volume per order:
Annual volume:
intended use:	not select grinding / wood aging cleaning / washing finishing polishing oiling removing static electricity discharge sweeping other spreading / coating sealing transport / transfer sorting
utilization in the field:	not select Automotive Wood industry Pharmaceutical industry and cosmetics Communal and cleaning machines Washers Surface treatment of metals and plastics Hand tools and machines Glassmaking Sport and musical instruments Construction industry Engineering Textile Printing, polygraphy Drafting technology/sanitation/food industry Weapons, army Agriculture
file 1 (max 2MB)
file 2 (max 2MB)

CUSTOMER

	private person         legal entity
company:
VAT:
contact person:
street and street nr.:
city:
city code:
country:
email:
phone:

DESCRIPTION OF DISC BRUSHES AND ITS PURPOSE OF USE

if you specify the purpose and use of a brush, our sales department staff will be able to recommend a better design of the body and a suitable filament material for the purpose.

UTILIZATION IN THE FIELD

• Automotive
• Wood industry
• Pharmaceutical industry and cosmetics
• Communal and cleaning machines
• Surface treatment of metals and plastics
• Glassmaking
• Construction industry
• Engineering
• Textile
• Printing, polygraphy
• Drafting technology/sanitation/food industry
• Weapons, army

INTENDED USE

• grinding / wood aging
• cleaning / washing
• finishing
• polishing
• oiling
• removing
• static electricity discharge
• sweeping
• other
• spreading / coating
• transport / transfer
• sorting

TECHNOLOGY FOR PRODUCTION OF DISC BRUSHES

The base of the brush is most often formed by a plastic body. Blind holes are drilled into the bodies. The filament material in the form of individual bundles is then fastened into these blind holes using staples (wires).

The majority of disc brushes are produced on modern CNC machines that guarantee high-quality products with exact dimensions. In case that the machine production described above is not possible, we are able to supply brushes produced by using the oldest brushmaking technology called retracting. This method is fully manual.

Disc brushes can also be renovated in some cases, but due to the high amount of manual work, refurbishment may not be an effective solution. In case that renovation is not possible we are able to arrange for ecological disposal and in most cases, we are able to produce new brushes according to a particular model.

METHOD OF DRILLING / STRINGING  OF DISC BRUSHES

Most often disc brushes are manufactured by covering the entire surface of the disc with holes filled with filament material. 
The density of stringing can be influenced within our technological possibilities by spacing / the pitch between the drilled holes (their distances / mutual spacing)

Furthermore, the brushes can be fitted for example in „crosses" or in segments of rays.
The density of drilling affects the price of the brush.

APPLICATION OF DISC BRUSHES – samples:

• cleaning, washing, dusting of flat surfaces, products, food, etc.
• product transport;
• deburring and grinding;
• polishing and waxing;
• sweeping.